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Custom Manufacturing - Service Type

Rolling Mill Business

Roll Shop O&M EPC Services

Spare Parts Business

Industrial Information System Business

Intelligent Upgrading of Grinding Mill Keys Business

Bearing Business

Rolling Mill Business

Main Product Types

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Cold rolling rolls, hot rolling rolls, electrode rolls, bars and wires & profiles & others

Main Application Scenarios

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Cold-rolled sheet and strip steel, hot-rolled sheet and strip steel, power batteries, and hot-rolled bars/wires/small sections in the steel industry.

Main Purchasing Groups

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Cold rolling mills, steel companies, lithium battery manufacturers, and metallurgical equipment integrators

Customization Scope

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Customized solutions are provided based on customer's working conditions, including material selection (alloys/tungsten carbide, etc.), precise dimensions, roller surface accuracy, and service life optimization.

Roll Shop O&M EPC Services

Main Product Types

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Grinding roll repair, roller system maintenance, grinding roll equipment inspection/calibration, operation and maintenance technical support, and emergency repair services.

Main Application Scenarios

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Daily operation of grinding roller workshops in steel and lithium battery companies, production line shutdown maintenance, emergency repair of roller system failures, and restoration of roller surface accuracy.

Main Purchasing Groups

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Cold rolling mills, hot rolling mills, lithium battery manufacturers, metallurgical equipment integrators, and equipment management departments of large manufacturing enterprises.    

Customization Scope

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Customized on-site service delivery time, optimized roller maintenance cycle, fault emergency response mechanism, customized operation and maintenance solutions (adapted to production capacity requirements), and roller life extension solutions.

Spare Parts Business

Main Product Types

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Roll bearings, seals, roll surface repair materials (welding materials/abrasives), consumable parts for grinding roll equipment (grinding wheels/guide rail oil), roll system adjustment tools, and spare parts for IoT sensors.

Main Application Scenarios

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Production line spare parts replacement, equipment maintenance, emergency repairs, and daily wear and tear replenishment for grinding roller equipment.

Main Purchasing Groups

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Cold rolling mills, hot rolling mills, lithium battery manufacturers, metallurgical equipment integrators, equipment repair companies, and purchasing departments of manufacturing enterprises.

Customization Scope

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Spare parts inventory management, customized spare parts packages (by equipment model), expedited supply of emergency spare parts, spare parts compatibility optimization (compatible with different equipment), and extended spare parts warranty.

Industrial Information System Business

Main Product Types

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Roll lifecycle management system, grinding roll maintenance digital platform, roll system data monitoring IoT system, equipment asset management system, MES/ERP interface module.

Main Application Scenarios

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Roll production/usage data traceability, digitalization of mill roll operation and maintenance processes, real-time monitoring of production line equipment status, and data analysis decision support.

Main Purchasing Groups

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Steel companies, lithium battery manufacturers, metallurgical equipment integrators, and production management/IT departments of large manufacturing enterprises

Customization Scope

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Customizable functional modules (optional), integration with existing system interfaces (ERP/MES/PLC), customized data reports, IoT terminal adaptation (compatible with different devices), and deployment modes (cloud/local).

Intelligent Upgrading of Grinding Mill Keys Business

Main Product Types

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Upgrades to automated grinding equipment for grinding rollers, online inspection devices for roller systems, intelligent temperature control systems, automated roller transfer equipment, and digital management and control systems for grinding rollers.

Main Application Scenarios

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Improved production efficiency in the grinding roller workshop, optimized roller system machining accuracy, reduced labor costs, intelligent upgrade of the production line, and standardized operation and maintenance processes.

Main Purchasing Groups

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Cold rolling mills, hot rolling mills, lithium battery manufacturers, and metallurgical equipment integrators with a need for intelligent transformation

Customization Scope

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Existing equipment upgrade and transformation plan, customized automation process (adapted to production capacity), intelligent equipment compatibility and adaptation (with existing production lines), phased transformation implementation, and intelligent function gradient upgrade.

Bearing Business

Main Product Types

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Self-aligning roller bearings for rolling mill rolls, cylindrical roller bearings, thrust bearings, sealed high-temperature bearings, wear-resistant bearings for electrode rolls, and custom bearings for special working conditions.

Main Application Scenarios

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Roll running support, production line roll system drive, high-temperature/heavy-load/high-speed equipment operation, and electrode rolling equipment accessories.

Main Purchasing Groups

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Roll manufacturers (supporting equipment), steel companies, lithium battery manufacturers, metallurgical equipment integrators, and bearing distributors.

Customization Scope

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Customized bearing materials (high temperature resistance/wear resistance/corrosion resistance), precise size matching (for different roll models), optimized sealing structure (dust and oil prevention), customized service life (based on operating conditions and load), and installation technical support.

Grinding Roll and Maintenance Service Scope

Grinding Roll and Maintenance Service Scope

Grinding rolls, surface repair, coating repair, testing and evaluation

Maintenance Service Models

(Regular service, on-site service, contracted maintenance

How Maintenance Creates Value

Reducing unplanned downtime, extending the life of individual rolls, reducing cost per ton of steel

Digital Rolls Intelligent Manufacturing

The construction of intelligent roll production lines is guided by the Industry 4.0 concept, establishing a four-layer model: IoT sensing layer, information system layer, data platform layer, and intelligent application layer. Through multi-sensor data fusion and large-scale data computing platforms, it achieves data transparency and intelligence throughout the entire roll production and circulation process. It aims to create a comprehensive intelligent factory demonstration project and construct an intelligent roll production line based on digital transformation.

Roll Shop Operation Service

30%

Operations package can reduce operating costs by 30%.

10%

Roll package can reduce roll costs by 10%.

10%

Bearing package can reduce bearing costs by 10%.

5%

Spare Parts and Consumables package can reduce spare parts and consumables costs by 5%.

30%

BPO Maintenance and Repair Service Package can reduce personnel and maintenance costs by 5%.

Intelligent Operation and Maintenance of Roll Grinding Rooms

Establish an intelligent operation and maintenance service cloud platform for rolling mills;

 

Upgrade and transform customers' grinding mills with intelligent systems, build an intelligent control system for customer-side rolling mills, and connect the secondary systems of the rolling line;

 

Using the intelligent operation and maintenance service cloud platform for rolling mills as the data exchange center, directly connect and interact with the data in the rolling mill control system, enabling effective flow of rolling mill data between the manufacturing and user ends.

 

Ultimately, this achieves the goals of improving rolling mill manufacturing processes, reducing costs and increasing efficiency, and improving the quality of rolled products.

Rolling Mill Line Auxiliary System

The rolling mill line auxiliary system enables more efficient use of rolling mill rolls by connecting to the customer-side intelligent control system for the rolling mill rolls.

 

The system establishes a data model to transmit the required rolling mill roll specifications to the manufacturing end. The manufacturing end then analyzes the data, recommends the most suitable rolling mill rolls, and remotely guides the rolling mill line operators during roll usage, thereby improving roll utilization efficiency.